Recently, a new technique has been developed to enhance the printing on woven polypropylene bags. This has been accomplished with reverse printing using BOPP film. With the advent of BOPP film, (laminated to an already strong woven polypropylene bag), the woven bags now have the same high quality graphics found on multiwall paper bags and polyethylene bags. Customers who use paper bags can use their same packing equipment to fill BOPP – open mouth woven polypropylene bags. And it use for animal feed , pet food and so on .
Delta Plast Group is one of the leading manufactory of woven polypropylene bags that has a long history as it started on 1983 as a partner until 1989. In 1990 Mr. Nabil Attallah start to manufacture all kinds of small pp. woven bags, and it was all sold to all our customer who are involved with the Agriculture environment, fertilizers, chemicals, sugar, salt, maize and so on all over Egypt.
Delta Plast Group prides itself in providing consistent quality bags and superior customer service. We perform our own quality inspection for our all production volume (200 million bags per year) to assure our customers receive consistent bags that they can be proud to package their product in.
Top finish:
heat cut, zig zag cut, cold cut, over lock seam
Base:
single folded single sewn, single folded double sewn, double folded single sewn, double folded double sewn
Polyethylene inner bag:
free inserted, sewn with base seam, sewn with top seam, cuffed at top
Fabric:
tubular, lay flat width: 35 cm to 110 cm, weight: up to customer request
Fabric options:
coated, uncoated, transparent, colored, gusseted
Accessories:
tie string, draw string .
Printing:
up to four colors one side or two sides.
during the past 30 years, the usage of the fibc has increased as it can be easily filled, safely transported and discharged in comparison to small bags. In addition to its enormous economic benefits.
Our mission is to introduce superior quality and provide our customers with the best service which made us the leaders of the market, not only in the middle east but also worldwide. On the other hand, our vertical integration in manufacturing has made us win the first standard of consistence and reliability.
4 loop fibc’s – standard big bag
FIBC’S are one of the most cost effective and ideal types of packaging for shipping and storing dry bulk products. It is made from either tubular or flat polypropylene (PP) woven fabrics. These fabrics can be both coated and uncoated and with different weights depending on the requirements of the Safe Working Load (SWL) & Safety Factor (SF).
An FIBC can be as simply made with an opened top, flat base or it could be made by either filling and discharged spots. As for the big bag, we make it in a clean room production environment in order to be used for food and pharmaceutical industries.
SWL / SF (Safe Working Load / Safety Factor):
These units indicate the maximum weight-bearing capacity of the FIBC related to a nominal weight and the linked safety factor. Especially for potentially hazardous goods these indications are vital as cracks have to be avoided under all circumstances. According to the EFIBCA standards the following categories are used: single trip, standard duty as well as heavy duty.
Dust proofing:
The characteristics of the good to be transported are the guideline for the choice of the so-called “dust proofing”, which of course has to be a different one for coarse-grained material compared to fine, in addition to the liquid powder that should be used here in order to avoid leakage of the contents.
Coating:
By means of coating the contents of the FIBC is protected against air and humidity. Moreover leakage of the content is prevented. One way of enhancing the surface of the FIBC, providing it
With more stability and protecting it by the fabric coating. Coating is achieved by applying a thin film onto the PP strips
UV protection:
Due to the characteristics of the basic material (polypropylene) it is not advisable to store the FIBC in the sun without protection over a longer period of time. However, for limited periods in which sun radiation is unavoidable it might be useful to enhance the material with UV stabilization so that the contents stays safely packed.
Types of 4-Loop FIBCs
- Corner Loops
Flat fabric (U-panel or 4-panel) FIBCs , Lifting loops sewn to the vertical seams
Safe Working Load | Safety Factor | Design |
---|---|---|
300-2000 kg | 5:1 | Single Trip |
300-1500 kg | 6:1 | Multi Trip |
300-1500 kg | 6:1 | UN Dangerous Goods |
- Cross Corner Loops
Circular or flat fabric , Lifting loops sewn cross corner.
Safe Working Load | Safety Factor | Design |
---|---|---|
300-1500 kg | 5:1 | Single Trip |
300-1500 kg | 6:1 | Multi Trip |
300-1500 kg | 6:1 | UN Dangerous Goods |
- Tunnel Loops
Flat Fabric , Lifting loops formed out of fabric
Safe Working Load | Safety Factor | Design |
---|---|---|
300-2000 kg | 5:1 | Single Trip |
300-1500 kg | 6:1 | Multi Trip |
Q big bag
Design is constructed utilizing inner baffles which help to maintain the cubic form once the FIBC has been filled. These baffles are manufactured specifically to allow the material to flow into the corners of the bag. Due to the cubic shape design of the Q bag, it requires less storage space and reduces transportation costs by 25% up to 30%.
Conical Bag
Is designed specifically to assist in the discharging of contents, which are slightly sticky such as brown sugar.
In order to facilitate the use and transportation of the bag, different options are available for closure, filling, discharging and lifting
4-Loop FIBCs – available with many top and bottom configurations as customer demand
Conductive UN Big Bag Type
Some bulk materials can create electrostatic energy during filling and discharging process due to the presence of flammable dust or gas within the atmosphere which may cause the risk of creating fires or explosions. To prevent this hazard, a conductive FIBC’s is the ideal solution. Conductive FIBC’s are also classified as Type C big bags. The conductivity of these units is usually provided by carbon tapes which are woven into the fabric and the webbing. Silver tapes are used instead of carbon for food applications. The body construction of the FIBC can be produced out of a flat or circular fabric either coated or uncoated. Conductive liners are also available for use if waterproof applications are required. UN big bags have a unique coding system; this system explains the characteristics of that particular big bag. This coding must appear on both opposite sides of the big bag for clear identification.
FIBC Type | Type A | Type B | Type C | Type D |
---|---|---|---|---|
Description | No protection against electrostatic discharge. | Can prevent propagating discharge. Type B’s are similar to Type A’s, but with a thin coating which results in a breakdown voltage of less than 6 kV . | Grounded during filling and discharging to safely dissipate static electricity. Type C’s have an interconnected grid of conductive threads and grounding tabs. | Static charges are dissipated by the corona effect, and grounding of the FIBC is not necessary. Type D’s have antistatic fabric with permanent dissipative threads. |
Application | Non-combustible products in non-flammable surrounding. | Certain flammable products when not filled or discharged in an explosive gas or vapor atmosphere | Certain flammable products and in the presence of flammable gases or vapors with ignition energies ≥ 0,14 mJ. | Certain flammable products and in the presence of flammable gases or vapors with ignition energies ≥ 0,14 mJ. |
Use of Antistatic FIBC
Bulk Product: MIE (Minimum Ignition Energy) of Dust | FIBC Type for Different Surroundings | ||
---|---|---|---|
Non-flammable Atmosphere | Explosive Dust Atmosphere | Explosive Gas and Vapor |
Atmosphere | Atmosphere | Atmosphere | |
---|---|---|---|
MIE > 1000 mJ | A, B, C, D | B, C, D | C, D |
1000 mJ > MIE > 3 mJ | B, C, D | B, C, D | C, D |
MIE < 3 mJ | C, D | C, D | C, D |
Advantages of FIBC’S
- Low cost of packing in regard to the filling capacity.
- Quick filling and discharging, this saves time.
- Pallets are not necessary as they can be lifted by their loops.
- Space saving as they are stackable.
- Can be used as final or intermediate storage even in an open area because they are UV-stabilized.
- Water and dust proof designs due to inside PE liner or fabrics laminated; hence, stored materials are protected from outside humidity.
- Can be printed on both sides.
- Optional PE pockets for identification documents.
- Can be used single or multi trips.(optional)
In 2004, the demand of the sling bags has increased in the Egyptian market. consequently, Delta Plast group decided to produce this kind of bags, in 2005 they started by producing 1 million bags per year but nowadays we produce up to 5 million bags per year.
Sling bags are qualified to carry 1000-2000 kg safely, avoiding the risk of falling over during transportation or storage, in addition to being less economically to our customers as it is also certified referring to the safety of this design.
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